Turning Your Raw Concepts into Custom Cast Aluminum Parts

Standard parts don’t always work for every job. Custom aluminum parts are cast from your designs right here in Fort Worth, with tooling, pouring, and finishing handled under one roof so your parts arrive right and on time.

Stop fitting standard parts into custom designs

Every custom project has specific dimensions and job demands. Instead of forcing standard parts to work, send your drawings to a Fort Worth foundry equipped to cast the exact aluminum components you need.

Direct communication with the team handling the casting means quick answers, reliable timelines, and consistent accuracy from the first sample through the full production run.

From your initial drawing to finished parts in three steps

The entire manufacturing pipeline is handled under one roof for a fast, collaborative process.

Concept Review

Send a drawing, photo, sketch, or physical sample to get the project started. The concept is reviewed to determine exactly what the finished part needs to accomplish.

01

Design and Prototype

Your idea takes shape through 3D drawings, wood patterns, or sample test castings, giving you a chance to verify the fit before full production.

02

Production and Delivery

Once approved, parts are cast, finished, and shipped directly from the Fort Worth foundry, with an average two-week turnaround.

03

Forty Years of Casting Custom Aluminum Parts for Texas Businesses

With 40 years of manufacturing experience, 17 patents, and full ISO 9001 certification, Blaylock brings proven expertise to every casting project. Based in Fort Worth, the operation is built around quality, consistency, and reliable production.

Forty Years of Experience

A high-capacity, ISO 9001 certified facility and seventeen patents support consistent quality and reliable production.

Complete In-House Process

Every step of the process takes place at a single facility, transforming raw aluminum blocks into finished parts ready for shipment.

Reliable Two-Week Turnaround

Clear delivery dates are established upfront, with orders averaging a two-week turnaround.

Three Flexible Options for Your Production Needs

Whether you need ready-to-sell products, proprietary industrial solutions, or a custom manufacturing partner, every project is supported by experienced craftsmanship, clear communication, and the technical expertise needed to keep production moving forward.

Built in North Texas. Shipped nationwide.

Roughly 10 tons of aluminum are melted and poured each week at the North Texas foundry. From the initial melt to final finishing, every order is managed under one roof with consistent oversight throughout the process.

Built in North Texas. Shipped nationwide.

Roughly 10 tons of aluminum are melted and poured each week at the North Texas foundry. From the initial melt to final finishing, every order is managed under one roof with consistent oversight throughout the process.

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Frequently Asked Questions

Whether you're developing a new product or improving an existing one, our team is here to answer questions and help move your project forward.

Can You Work From A Sketch Or Concept?

Do You Provide Engineering Support?

How Fast Can I Get a Custom Prototype?

Can You Replicate An Existing Part or Broken Sample?

Can You Work From A Sketch Or Concept?

Yes. Our team can evaluate sketches, concepts, and existing designs to determine the best manufacturing approach.

Do You Provide Engineering Support?

Yes. We help refine your initial concept for optimal castability, offering CAD development, and prototype test castings before full production.

How Fast Can I Get a Custom Prototype?

Because we handle pattern design and 3D prototyping under the same roof as our foundry, we can go from approved drawing to physical sample in 2-week period.

Can You Replicate An Existing Part or Broken Sample?

Yes. You can send us a physical part, wood template, or 3D sample, and we can reverse-engineer it to manufacture an exact cast aluminum replacement.

Can You Work From A Sketch Or Concept?

Can You Work From A Sketch Or Concept?

Yes. Our team can evaluate sketches, concepts, and existing designs to determine the best manufacturing approach.

Do You Provide Engineering Support?

How Fast Can I Get a Custom Prototype?

Can You Replicate An Existing Part or Broken Sample?

Do You Provide Engineering Support?

Yes. We help refine your initial concept for optimal castability, offering CAD development, and prototype test castings before full production.

How Fast Can I Get a Custom Prototype?

Because we handle pattern design and 3D prototyping under the same roof as our foundry, we can go from approved drawing to physical sample in 2-week period.

Can You Replicate An Existing Part or Broken Sample?

Yes. You can send us a physical part, wood template, or 3D sample, and we can reverse-engineer it to manufacture an exact cast aluminum replacement.

START A CONVERSATION

Ready to Built a Custom Cast Component?

Send us your initial files or sample, and our engineering team will map out a prototype path to bring your idea to life.

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About Blaylock

Navigation

Retail Products

Industrial Products

Custom Products

About Blaylock

Navigation

Retail Products

Industrial Products

Custom Products

About Blaylock